We use 3D printing to recreate critical piano parts that are no longer available, such as custom flanges used in the action. These components are designed with precision to ensure proper fit, function, and long-term durability. By combining modern technology with traditional rebuilding, we’re able to restore pianos fully—so they can be played and enjoyed for another hundred years.

Using precise measurements and CAD design, we recreate those parts so they fit correctly within the original action and structure of the piano. This allows us to maintain proper geometry, alignment, and function—something that’s critical for how the piano plays and performs.

Click below to watch: 1920 Coinola Chicago Heirloom Upright 3D-Printed Custom Brass-Plated Cover (To Replace Missing Lock Plate)!

In this project, we used 3D printing to recreate a critical component from a 1913 Whitney player piano that had broken into multiple pieces. Because replacement parts for these early player systems no longer exist, we scanned the original part and produced an exact replica with precise fit and geometry. The result is a durable component that integrates properly into the rebuilt system—often stronger and more reliable than the original—allowing the piano to function as intended for years to come.

This piece was originally hand-carved over a century ago. Instead of starting from scratch, we used 3D scanning technology to capture the original design and then printed a precise replica using high-detail resin printing.

This is a great example of how modern technology can support traditional craftsmanship—helping us restore pianos to their full beauty.

We use precise measurements and CAD design to recreate obsolete piano parts through 3D printing. This process allows us to produce accurate, durable components that fit correctly and restore proper function in older instruments.

Watch Brigham explain the 3D printing process below.